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Warning

Incomplete work instructions.

CSW-71D-CM Cosmetic Refurb

3# J. Cosmetic Refurb (Quality Control Check # 2)

Each point must be verified and initialed by the clerk performing the QC inspection. If at any point the QC check fails, report the failure to the supervisor for further instructions.

Section J.
QC section J.

Unit Leak Checked

Verify that section I. Leak Test is completed on the CM Test Paperwork. This must have figures for Background Helium and Leak Rate and also have a date and initials.

Completed Section I.
Completed section I. Leak Test

Correct Static Pressure

The correct static pressure for all helium compressors is located in section F. Evacuation on the CM Test Paperwork. Cross reference the reading on the pressure gauge on the helium compressor with the value in Manifold Charge Pressure @ Ambient Temp.

Pressure Gauge
The pressure gauge on a CSW-71D-CM
Section F.
The static pressure is located in section F. Evacuation on the CM - Test Paperwork.

Final Ads Installed

The final adsorber is installed prior to cold head testing in the CRC. In some circumstances it might be removed. Be sure that a refurbished and processed adsorber is installed in the helium compressor. The adsorber should have a recent work order tag with a clear bag over it.

Final Adsorber Tag
The final adsorber

The final adsorber work order number will also be recorded in the G. Oil Carryover section at the bottom of the cold head capacity test column.

Final Adsorber
The Final Adsorber WO# recorded in the CM Test Paperwork

Base Clean / Oil Free

The base catches much of the debris and liquids that spill. Make sure that the base is clear of this material.

Clean CSW-71D-CM Base
Clean CSW-71D-CM Base

Terminal Block Tight

"for a csw what is this referring to? Main power in?"

Ground Lugs Installed

The CSW-71D-CM has a ground terminal tab that hangs down next to the main power terminal block. There is a lug there that mounts the ground wire to the grounding terminal tab that must be fastened in place.

ground lug
Ground terminal tab and shackle

Data Entered In Database

"how do the technicians verify that the data is entered into airtable? Can they print the test report at this point?"

Hrs Meter Working

The hour meter on these units are battery powered and should be working even if the unit isn't connected to main power. Verify that the hour meter is functioning and not damaged.

hour meter
Functional Hour Meter

Ads Aeroquip Tight

Double check that the adsorber is tight by using the 30mm speed wrench to tighten down the connecting aeroquip to snug and then back off a quarter turn.

adsorber aeroquip
Adsorber Aeroquip

Wires Zip Tied

There are many locations where the wires are secured within the unit. Make sure that they are all fastened down and neat.

secured wires 1
secured wires 2

'

secured wires 3

Face Seals On Aeroquips

The face seal on an aeroquip is the small flat gasket that sits inside the outer lip of the male aeroquip.

Face Seal
1/2 Aeroquip Face Seal

The edge of the gasket will be visible if it is installed correctly.

Installed Face Seal
Installed face seal.

If there is no face seal installed it will be visibly missing.

mssing face seal
Missing face seal on the male aeroquip.

Water Fittings Not Cracked

The water fittings tend to crack with repeated use. During the final cleaning it is important to make note that there is no visible cracks in the brass.